Materials · 3 min read

How metal 3D printed trophies are made, from powder to podium

Metal 3D printed trophies are made with Direct Metal Laser Sintering, or DMLS: a laser fuses fine metal powder one microscopic layer at a time into a solid object, built directly from a digital model with no mould.

  1. Start from an approved 3D design file
  2. Fuse metal powder layer by layer with a laser
  3. Heat treat, remove from the build plate and clean
  4. Finish by hand polishing, brushing and plating
First reply24 h24 uur24 Std.
Pieces per order1–1,000+1–1.000+1–1 000+
Own workshopAntwerp

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Metal 3D printed trophies are made with Direct Metal Laser Sintering, or DMLS, where a laser fuses fine metal powder one microscopic layer at a time into a solid object built directly from a digital model. After printing, the piece is heat treated, cut from its build plate and hand finished. Because there is no mould, every trophy can be fully unique with no added tooling cost.

What 3D printed in metal actually means

It does not mean plastic sprayed silver. DMLS fuses genuine metal powder such as stainless steel or bronze into a fully dense, solid part. It is real metal, built layer by layer.

Fabit

Custom awards, designed and built in house

Fabit designs and produces custom awards for brands, ceremonies and programs. 3D design, in house production and worldwide delivery, with a response within 24 hours.

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Step 1: the design file

Everything starts from an approved 3D model. We turn your brief into print ready CAD, so you sign off on the exact geometry before production.

Champions lifting the BLAST.tv Paris Major esports trophy on stage under confetti and stage lights
BLAST.tv Paris Major 2023. Designed and made by Fabit.See the case →

Step 2: turning powder into solid metal

A thin layer of metal powder is spread across the build plate, and a laser fuses it precisely to the shape. The plate lowers, another layer is added, and the process repeats until the piece is complete. Fine layer heights are what capture sharp logos and detail.

Step 3: from print bed to finished piece

The raw part is heat treated to relieve stress, then removed from the build plate and cleaned of its support structures. A raw print is not a finished award, which is where craft takes over.

Step 4: finishing, polishing and plating

Hand polishing, brushing and plating give the piece its final character, from a mirror finish to matte black or gold. This is the stage that makes a 3D printed trophy look like a premium object rather than a prototype.

Clear acrylic Red Bull BC One Cypher Seattle winner 2026 award on a blue base
Custom 3D printed awards for Red Bull BC One. Designed and made by Fabit.See the case →

Why this process costs what it costs

You are paying for design and engineering hours, genuine metal, and hours of hand finishing, all made to order in house in Antwerp. Understanding the process is exactly what justifies the price.

What metal printing does that casting cannot

DMLS produces complex geometry and fine internal detail that a mould cannot release, and it needs no tooling, so a one off piece carries no mould cost. For unique, high value awards, that is a decisive advantage.

Frequently asked questions

Is a 3D printed metal trophy real metal?
Yes. DMLS fuses genuine metal powder into a fully dense solid part, not a coated plastic.

Are 3D printed trophies durable?
Yes. They are solid metal and as durable as cast equivalents, often more consistent due to controlled density.

Do you need a mould for a 3D printed award?
No. The object is built directly from a digital file, so no tooling is required and every piece can be unique.

Curious how your award would look in fused metal? See our 3D printed trophy work and start your design.

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Shari Supratno, Senior Account Manager at Fabit

Shari Supratno

Senior Account Manager · replies within 24 hoursReplies within 24 hours

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